Medical 3D Printing by 3D Incredible AM

History

Incredible AM Pvt Ltd, established in 2017, stands as a trailblazer in the realm of 3D metal printing, revolutionizing manufacturing practices across India. Committed to innovation and excellence, Incredible has been instrumental in reshaping the production of medical implants, cutting guides, and bio-models, ushering in a new era of technological advancement in the healthcare sector.

Founded as a visionary venture under Industrial Metal Powders India Pvt Ltd (IMP) by Mr. Mahesh Dhoka, Incredible embodies a relentless pursuit of progress. In 2016, Mr. Dhoka astutely recognized the transformative potential of Additive Manufacturing, catalyzing a strategic diversification initiative. With unwavering dedication and the support of IMP's leadership, Mr. Dhoka embarked on a transformative journey, engaging in fruitful discussions with Renishaw AM Division, UK. It was during these deliberations that the visionary concept of Incredible took shape, poised to harness the disruptive power of additive manufacturing and spearhead a paradigm shift in medical innovation. Subsequently, the state-of-the-art manufacturing facility for Incredible was meticulously established within the IMP premises at Koregaon, Pune.

Ever committed to maintaining an avant-garde stance, Incredible has consistently invested in cutting-edge equipment and software, ensuring its 3D metal printing capabilities remain at the pinnacle of technological advancement. Through the seamless integration of advanced materials and sophisticated design capabilities, Incredible continues to set new benchmarks in the realm of medical product development. Its pioneering 3D metal printing solutions have not only unlocked unparalleled opportunities for design optimization but have also ushered in cost-effective and performance-driven enhancements for medical implants. Incredible AM Pvt Ltd has become synonymous with groundbreaking achievements in 3D metal printing within the medical field. Rooted in a rich legacy of innovation, collaboration, and unwavering commitment to excellence, it stands poised to redefine the future landscape of medical product manufacturing in India.

Why 3D Incredible?

Every individual has a unique anatomy and requires personalized treatment. Incredible AM Pvt Ltd in Pune understands this and provides patient-specific Implants, bio models, jigs and cutting guides. These offer the perfect fit, ensuring better functionality and aesthetics.

Incredible AM Pvt Ltd harnesses the transformative possibilities of 3D printing to meet the rising demand for advanced technology. Several factors make us the leader in the Additive Manufacturing industry. Let us explore these factors.

World-class manufacturing unit

Our world-class infrastructure, equipped with the latest and most sophisticated technology, enables us to deliver a precise and targeted solution for additive manufacturing technology. The equipment is constructed in accordance with FDA specifications. With our two Renishaw AM 400 metal printers, we handle the most complex tasks.

Ultra-Modern Software Designing Lab

The process of creating patient-specific Implants, bio-models, jigs and cutting guides is intricate. To complete the challenging task,

we use US FDA and CE-approved licensed software, including Materialise Mimics, 3Matics, Magic, Quant AM, 3DS D2P, and 3DS Geomagic FREEFORM. These tools assist our designers in effective management. Maintain Standards for Quality Assurance Given that we work with invasive medical products, we adhere strictly to quality standards and legal requirements. We manufacture medical devices in a 10,000-class cleanroom, equivalent to an ISO 7 facility. Our company holds ISO 13485:2016 certification. To ensure product quality, we regularly validate and calibrate our equipment in a laboratory accredited by NABL. Using Infectious-resistant Biocompatible Material We use robust, infectious-resistant, biocompatible, and radiolucent materials such as Ti6AI4V ELI alloy, PEEK and PMMA. Working with Experienced professionals Our team includes experienced biomedical design engineers and clinical experts who work to produce patient-specific implants and other products. Quick Turnaround Time With the latest 3D printing technology, we are able to deliver the final products quickly. We currently offer the fastest turnaround time in India. Offers Cost-effective Solutions We provide premium goods and services at competitive prices. We are a one-stop shop for clients, assisting with designing, 3D printing, and postprocessing tasks at affordable rates.

3D Incredible is an ISO 13485:2016 accredited company!

Our Goals

Vision

Our vision is to be recognized as a leading Additive Manufacturing Company known for its innovative products, quality, cost effectiveness and customer centric organization.

Mission

We are committed to manufacture, supply and market world class 3D Printed products and seek to achieve customer delight through our world class manufacturing facility. We work on the mission keeping our company name - “INCREDIBLE" in mind.

Quality Goals

We, the team members at Incredible AM Pvt. Ltd, commits ourselves to:

To meet 100% stated requirement of Customer.
Reduction in non-conformities by 10% in every sixth month.
To provide 100% supply on time.

Quality Policy

We, the team members of Incredible AM Pvt Ltd, are passionate and committed to Customer Delight by providing most innovative and world class 3D Printed products through continuous improvement in our Knowledge, Skills, Manufacturing Processes and Quality Management System. We are committed to comply with the applicable Statutory, Regulatory and other requirements.

Facility

Incredible AM Pvt Ltd operates two Renishaw AM 400 metal printers, each with a 400 W laser and a build volume of 250 x 250 x 300 mm (L x W x H). These printers can produce highly complex shapes that are not feasible with conventional methods such as casting and forging. The parts produced have an accuracy of 0.2 mm, and several metal alloys can be printed on these machines.

Incredible AM Pvt Ltd takes pride in its eventful journey in the additive manufacturing industry. We have made a conscious effort to deliver advanced, high-quality, and cuttingedge 3D-printed products, especially for clients in the medical and engineering domains. Our objective is to provide the best possible 3D-printed components with high precision and zero defects.

We are a metal 3D printing service provider with advanced equipment. We offer a comprehensive solution for customers, assisting with design, 3D printing, and postprocessing operations.

Our state-of-the-art manufacturing facility, built according to FDA guidelines, strictly maintains the appropriate temperature and humidity controls in our production area, quality control area, and cleaning room. We use HEPA filters that eliminate around 99.97% of particles larger than or equal to 0.3 µm and maintain a Class 10,000 cleanroom for all our products.

Additionally, we are the only metal 3D printing service provider in India with an extensive inhouse metal powder analysis laboratory. We analyse the powder upon delivery, examining properties such as morphology, bulk density, flowability, and oxygen-carbon-nitrogen content. This rigorous analysis helps us achieve high density and minimal contamination in our 3D-printed parts.

We rely on CE and FDA-approved software for implant design and engineering part development, reflecting our commitment to optimal accuracy required for part production. By adopting the latest technology, we strive to offer high-quality, advanced 3D printed solutions and align our operations to ensure maximum customer satisfaction. Indeed, all products manufactured by Incredible AM Pvt Ltd comply with ISO 13485:2016 and ISO 9001:2015.

In conclusion, customers can rely on us for product quality, raw material quality, and timely delivery. We follow well-established industrial practices, and our world-class manufacturing plant is designed and built to meet customer requirements.